What are the specific operating steps of ZLY224-20-1N reducer gear machining adjustment method

The specific steps for adjusting the gear machining method of ZLY224-20-1N reducer are as follows:

1. Gasket adjustment method

Principle: Adjust the axial position of the gear and change the meshing clearance by increasing or decreasing the thickness of the gasket.

Operation steps:

(1) Disassemble the gearbox components and expose the gear set.

(2) Measure the thickness of the original gasket and select a suitable thickness gasket (copper sheet, aluminum sheet, or paper sheet) for adjustment.

(3) Reassemble the gear set and use measuring tools to check if the meshing clearance meets the requirements.

2. Adjust the nut method

Principle: By rotating the threaded adjustment nut, the gear is moved axially to adjust the clearance.

Operation steps:

(1) Find the adjusting nut at the end of the gear shaft or bearing seat.

(2) Release the locking device and rotate the nut to adjust the direction.

(3) Check the change in meshing clearance until it meets the requirements and tighten the locking device.

3. Method of changing gear position

Principle: Change the relative position by moving gears or adjusting the shaft position.

Operation steps:

(1) Remove the fixed components and move the gear axially to the appropriate position.

(2) For adjustable shaft system structure, loosen the bearing seat bolts and adjust the shaft position through shims.

(3) Continuously measure and inspect to ensure that the gap meets the requirements.

4. Grinding method

Principle: Grind the gear tooth surface to remove material and reduce clearance.

Operation steps:

(1) Accurately measure and analyze to determine the location and amount of grinding.

(2) Use professional gear grinding equipment or tools to evenly grind.

(3) Strictly control the amount of grinding to avoid excessive grinding.

(4) Measure and check the parameters and clearance again after grinding.