What are the adverse effects of the deviation of the input shaft and output shaft axis of ZL85-40-I soft tooth surface reducer

The deviation of the input shaft and output shaft axis of ZL85-40-I soft tooth surface reducer can cause the following adverse effects:

Exacerbating component wear: Axis deviation can subject bearings to additional axial and radial forces, leading to accelerated bearing wear and reduced bearing lifespan. At the same time, gear meshing can also be affected, with uneven load distribution between gear teeth, increased local loads, intensified gear wear, and even possible gear failures such as pitting and tooth breakage.

Increase vibration and noise: Due to the misalignment of the shaft, the gearbox will generate significant vibration and noise during operation. Vibration not only affects the working environment of the equipment, but may also cause loose connecting components, further affecting the stability and reliability of the equipment.

Reduce transmission efficiency: Axis deviation can cause additional energy loss during power transmission, resulting in a decrease in transmission efficiency of the gearbox and an increase in energy consumption.

Causing shaft fracture: When the deviation is large, the input and output shafts will bear significant bending stress, especially during high-speed operation. This bending stress may cause local fatigue of the shaft, ultimately leading to shaft fracture.

Causing seal leakage: Misalignment of the shaft can cause uneven compression and friction on the shaft seal, leading to a decrease in sealing performance and resulting in oil leakage. This not only wastes lubricating oil, but may also pollute the working environment and affect the normal operation of equipment.

Shortening the service life of equipment: The various adverse effects mentioned above will interact with each other, ultimately leading to a shortened overall service life of the reducer and the connected driving and load equipment, increasing the maintenance and replacement costs of the equipment.