What tools are needed for the maintenance and repair of the two-stage ZLY112-11.2-1 hard gear reducer?

The following tools are required for repairing the fault of the dual stage ZLY112-11.2-1 hard tooth reducer:

Dismantling and installation tools

Various wrenches, such as plum blossom wrench, open-end wrench, socket wrench, etc., are used for disassembling and installing bolts and nuts on the gearbox.

Screwdriver: including flathead screwdriver and Phillips screwdriver, used for disassembling and installing screws in electrical components, end caps, and other parts.

Lamar: Used for disassembling interference fit components such as couplings and bearings.

Copper rod and hand hammer: During disassembly and installation, gently tap the components with a copper rod and hand hammer to loosen or install them in place, avoiding damage to the parts.

Hydraulic jack: If it is necessary to lift the gearbox or other related equipment, a hydraulic jack can provide the necessary support force.

Testing tools

Vernier caliper: used to measure the dimensions of parts, such as shaft diameter, aperture, gear module, etc., to determine whether the parts are worn or damaged.

Micrometer: Accurately measure the diameter and other dimensions of shaft components with high precision.

Dial gauge: used to measure parameters such as shaft runout, gear mesh clearance, etc., to test the installation accuracy of equipment and the form and position tolerances of parts.

Feeler gauge: measures gear mesh clearance, bearing clearance, etc.

Thermometer: detects the temperature of the gearbox during operation to determine if there is an overheating problem.

Vibration detector: used to detect the vibration of the gearbox, helping to determine the operating status and cause of equipment failures.